A water-soluble fertilizer production line of a water-soluble fertilizer manufacturer usually consists of multiple systems that work together to ensure efficient, precise, and safe production of water-soluble fertilizers. The following are the main components of a water-soluble fertilizer production line:
Feeding system:
Material hoist: Due to the three-dimensional installation structure of water-soluble fertilizer production line equipment, raw materials need to enter the equipment from above, so a material hoist is needed to lift the materials to the feeding platform.
Feeding platform: Each material corresponds to a feeding port, and workers or automated equipment feed the material into the feeding port. Modern feeding systems are often equipped with dust removal and filtration functions to prevent dust dispersion.
Ingredient system:
Automatic batching system: According to the formula, automatic material proportioning is carried out through weight sensors, and each material is put into the batching bin according to the specified weight. The ingredient warehouse usually adopts a conical structure, and each ingredient warehouse is designed for independent weighing, which can quickly and accurately carry out ingredients.
Ingredient warehouse and conveyor: The main body of the ingredient warehouse is connected to a screw conveyor or a scraper conveyor, and the feeding speed is controlled by frequency conversion to achieve fast and slow two-stage feeding, effectively controlling the accuracy of the ingredients.
Crushing and Grinding System:
Urea crusher: For raw materials that require pre-treatment, such as granular urea, they are first crushed to ensure uniform mixing.
Hybrid system:
Automatic mixing system: Send the proportioned materials into the mixer for uniform mixing. Common mixers include non gravity mixers, which allow the material to move in multiple directions up, down, left, and right to ensure uniform mixing.
Quantitative packaging system: The mixed materials enter the finished product warehouse and are independently packaged by a quantitative packaging machine. Manual bagging, automatic feeding, automatic bagging, and subsequent transportation to the sealing machine for sealing treatment.
Conveyor and palletizing system: The automatic conveyor system delivers the packaged finished products to the palletizing area, where robots or automated equipment grab and palletize them, reducing production costs and improving production efficiency for the enterprise.
Control system:
Central control system: The system control center of the entire production line adopts a visual operation interface, which is easy to operate and can monitor the production status in real time to ensure the stability and safety of the production process.
In addition, according to different production needs, the water-soluble fertilizer production line may also include solid-liquid separation system, fermentation system, biological deodorization and dust reduction system, screening system, granulation system, drying system, cooling system, and coating system. The configuration and combination of these systems depend on the specific production needs and product characteristics.
In summary, the water-soluble fertilizer production line is a complex and efficient system that achieves efficient, precise, and safe production of water-soluble fertilizers through the collaborative work of multiple systems. After years of exploration and research and development, LITO Technology can customize suitable production lines according to customers' actual needs, effectively reducing labor costs and improving production efficiency.
